Maintenance & Reliability Best Practices

Engineering and Technical Programs

Fees:

Venue: Istanboul / Turkey

Start Date: 2025-04-06

End Date: 2025-04-10

Duration: 5 days

Course Content:

Introduction

Lower revenues due to lower commodity prices have placed equipment life-cycle costs under the management spotlight like never before. Maintainers are faced with the challenge to deliver the same levels of equipment safety, reliability and availability with smaller budgets. This Maintenance Engineering training course on Maintenance & Reliability Best Practices introduces the practical tools and practices that organisations need to adopt to drive down their equipment life-cycle costs in practical ways.

This Maintenance Engineering training course emphasizes the most effective strategies, policies, tactics and practices that are needed to ensure the reliability, integrity and durability of the physical assets through their life cycle.

Course Objective

At the end of this training course, you will learn to:

.Understand the concepts of costs, capital, profit and ROI
.Understand the cost impact of unanticipated failure
.Apply proactive policies to reduce future maintenance costs
.Structure and analyse failure data to reduce repetitive failures
.Identify root causes of unanticipated failure costs
.Reduce resource costs through efficient work management practices

Training Methodology

This Maintenace Engineering training course on Maintenance & Reliability Best Practices is delivered by means of a combination of instructor-led topic areas and class discussions. This training course is further enhanced by the use of examples and practical exercises that are pre-loaded onto a laptop for each delegate. The templates, examples and exercises are subsequently available to each delegate after the training course as a reference for further study, research or practice. This ensures a high level of knowledge and skill retention.

Course Outline

Day 1:

Equipment Life-cycle Cost Introduction

Definitions of Reliability, Maintenance & Asset Management.
The Concept of Costs, Capital, Profits and Return On Investment.
The Asset Healthcare Model.
Key Areas of Asset Management.

Day 2:

Cost Factors and Causes

The Real Cost of Unanticipated Failure.
Asset Performance Standards.
The Forms of Asset Failure and Degradation.
The Causes and Nature of Asset Failure and Degradation.
The Effects, Cost and Risks of Asset Degradation.

Day 3:

Breaking the Cycle of Degradation and Costs

Programmed Maintenance.
Programmed Maintenance Intervals.
Condition-based Maintenance Intervals.
Implementing Optimised PM Programs.
Optimizing Spares to Support the Maintenance Program.

Day 4:

Cost Reduction through Defect Elimination

· Failure Data Collection and Analysis.

· The Impact of Chronic Failures vs. Intermittent Failures.

· Focus Improvement through Pareto Analysis.

· Quantify losses in Life Cycle Terms.

· Rigorous Root Cause Analysis Techniques.

· Discussion of Software and Templates to Support Analysis.

Day 5:

Work Management converts Strategy to Practice

· Work Identification and Defect Reporting.

· The Importance of Backlog.

· Planning for Quality and Reliability.

· Capacity Planning.

· Scheduling for Efficiency.

· Work Logistics and Preparation.

· Checklists and Practical Aspects Work Quality Control.

· Final Discussion and Evaluation.