Introduction
Process equipment forms the backbone of industrial
operations in sectors like oil and gas, chemical processing, and power
generation. This Process Equipment, Application, Design, and Operation training
course provides a deep understanding of the design principles, applications,
and operational considerations of various types of process equipment, such as
heat exchangers, reactors, separators, and pressure vessels. Participants will
gain the skills necessary to select, design, and operate equipment efficiently
while ensuring safe and reliable performance. The course will also cover key
troubleshooting techniques and strategies for maintaining equipment to optimize
performance and reduce downtime.
Course Objective
·
Gain in-depth knowledge of the design and application of process
equipment.
·
Learn how to select and size equipment for different industrial
processes.
·
Develop troubleshooting and maintenance skills to ensure optimal
performance of equipment.
·
Understand safety considerations in the operation of process equipment.
·
Implement strategies for improving equipment efficiency and reliability.
Course Outline
Day 1: Introduction to process
Equipment and design Fundamental
· Overview of key process equipment: reactors, separators, pressure vessels, and heat exchangers.
·
Design considerations: material selection, equipment sizing, and safety
factors.
·
Role of processing equipment in various industrial applications.
Day 2: Heat Exchangers: Design, Operation and
troubleshooting
· Fundamentals of heat exchanger design: shell-and-tube, plate, and air-cooled types.
·
Applications of heat exchangers in industries like oil refining,
chemical processing, and power plants.
· Troubleshooting common issues: fouling, scaling, and pressure drops.
Day 3: Separation, Equipment: Types, Applications and Operation
· Overview of separation techniques: filtration, distillation, and membrane separation.
·
Design and operational considerations for separators, cyclones, and
distillation columns.
·
Methods for improving separation efficiency and troubleshooting
operational issues.
Day 4:Reactor and Pressure Vessel:
Design ,Operation and Safety
·
Reactor design principles: batch vs. continuous reactors.
·
Pressure vessels: design codes and standards (e.g., ASME standards).
·
Safety considerations in reactor and pressure vessel operations.
Day 5:Requipment Reliability
,Maintenance and Troubleshooting
Strategies
· Preventive, predictive, and condition-based maintenance practices.
·
Common operational issues and troubleshooting techniques.
·
Case studies in improving equipment reliability and performance
optimization.